Virgin PTFE or compounded PTFE dimpled sheets. Thanks to the special surface, the above dimpled sheets are generally used in the engineering and construction field. Dimpled sheets are the perfect solution to thermal expansion and load problems usually connected with structural elements.

One of the most common applications for dimpled sheets is the insertion between 2 movable elements (i.e. bridges), working as a self lubricating system exempt from any need of maintenance.

Etching process available. Available sizes on stock:

• mm. 1000 x 1000 thickness mm. 5,0
• mm. 1000 x 1000 thickness mm. 5,5
• mm. 1200 x 1200 thickness mm. 5,0
• mm. 1200 x 1200 thickness mm. 5,5

For the heaviest applications in the hydraulic field, motion control and mechanical field, Industrial Plastics & Machine developed a new family of products, made by special PTFE compounds and devoted technologies, in order to fulfil Industrial Plastics & Machine customers requirements.

Compounded PTFE materials with bronze, carbon, graphite or other fillers are designed to enhance properties such as:

Thickness from mm. 1,5 to mm. 5 - Width from mm. 4 to mm. 300

A wide range of machined products are processed on CNC machines / automatic lathes. To ensure high and stable quality standards, Industrial Plastics & Machine is running the electronic system S.P.C. (Statistical Process Control).

More than 40 million pieces machined every month, delivered all over the world and for a range of applications.

Virgin PTFE or compounded PTFE materials can be machined and fully or partially etched.

• globe valves seats
• piston rings
• hydraulic seals
• snap rings
• to customer drawing
• O-Rings/Back-up Rings
• PTFE Balls

 
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Some of the most common applications are for the tank lining where chemical agents must be stored, machine tool sliding surfaces, coupling with other materials for fi nished parts, etc.

Industrial Plastics & Machine owns the most updated technologies devoted to the etching process on semifinished (sheets, tapes, tubes, bars) and finished PTFE products, virgin or compounded.
The etching process of Industrial Plastics & Machine is capable of providing uniformly reactive surfaces.

Sheets and skived tapes, etched on one or two sides, are available in the following standard sizes:

Sheets   Thickness:     min. mm. 1,5 - max. mm. 100   Sizes (mm.):     600 x 600 1000 x 1000 1200 x 1200 1500 x 1500

Machined products:

Rings, bushes, parts and other designed products can be etched according to the end use partially or on the total surface.

Quality of etching:

Industrial Plastics & Machine can guarantee the quality of etching by the control of process parameters and by evaluating the extent of etching itself through a wettability test (Contact Angle Method), and an adhesion test (ref. ASTM D903).

Contact angle method:

It is based on the measure of the angle between the tangent to a distilled water drop and the PTFE surface (ie, the contact angle).
In Figure 1 two examples of contact angle are illustrated - on unetched surface (poor wetting) and on etched surface (good wetting), respectively.
The relationship in terms of performance between contact angle and etching is shown in Figure 2.

Contact angle and surface energy of etched PTFE are related by the following formula:

where:
Es = surface energy (dynes/cm)

Fig.1   Un-etched   Etched

Fig.2 Contact Angle   Degree of Etching 20° - 45°   excellent 46° - 60°   fair > 60°   poor

CONTACT ANGLE vs. SURFACE ENERGY SURFACE ENERGY IN DYNES/CM

SC chemical resistance chart
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